Alameda, California · On-site · Full-time

Lead Process Engineer

Own the end-to-end ammonia and methanol cracking process, from feed to engine-grade hydrogen, including process models, equipment specifications, and vendor-ready design.

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What you’ll do

  • Define the complete process chain across vaporization, preheating, cracking, heat recovery, slip mitigation, drying, filtration, compression, and buffering.
  • Build mass and energy balances and steady-state process models in Aspen or HYSYS; Python or spreadsheet-based models are also applicable.
  • Specify product-gas targets including hydrogen purity, ammonia slip, dew point, turndown, ramp rates, and operating envelopes.
  • Author equipment specifications for reactors, heaters, heat exchangers, separators, scrubbers or adsorbers, compressors, valves, and instrumentation.
  • Develop PFDs and P&IDs, maintain process datasheets and instrument lists, and define utility loads.
  • Lead vendor RFQs, evaluate technical bids, and support sourcing decisions.
  • Collaborate with Mechanical, Electrical, Controls, and Safety on integrated design, HAZID or HAZOP work, and commissioning readiness.

Requirements

  • Bachelor’s degree in chemical engineering or a related field.
  • At least three years of process or chemical engineering experience, ideally with high-temperature gas systems.
  • Hands-on experience with catalyst reactors, furnaces or heaters, and gas-cleanup technologies.
  • Ability to translate process requirements into vendor-ready equipment datasheets.
  • Experience producing PFDs, P&IDs, and process documentation.
  • Clear technical communication and comfort working cross-functionally and on site.

Ways to stand out

  • Direct experience with ammonia, methanol, or hydrogen systems.
  • Marine integration or shipboard process systems.
  • Hazardous-area design exposure.
  • Python-based modeling or custom process tools.
  • Prior ownership of commissioning or performance validation for gas-process equipment.